DyeMansion Powerfuse S
Clean Vapor Technology Challenging Injection Moulding
DyeMansion's VaporFuse Eco Fluid solvent is approved for the processing of plastics with food contact according to regulation (EU) 10/2011.
The solvent is circulated continuously in a closed loop and automatically recovered by the system. This enables a sustainable contact-free process without chemical waste. Operating the Powerfuse S does not require protective clothing against chemical hazards.

VaporFuse Surfacing (VFS) delivers sealed and washable parts with injection molding like surfaces. The surface roughness is reduced to a minimum. The entire process chamber is flooded with vapor while undergoing vacuum.
This ensures a reproducible processing of complex geometries and internal surfaces. VFS works for all common plastics and particularly for flexible polymers such as TPU, for which mechanical techniques are not suitable.
The Powerfuse S PP enables more application possibilities with the use of polypropylene in Additive Manufacturing industries such as automotive, medical & chemical tech, consumer goods & prototyping.
The Powerfuse S is Industry 4.0 ready. The system offers fully automatic loading, connectivity and batch tracking features, though a manual loading option is available. Validated and specially developed programs for all common materials are available and ready to use. In addition, all process parameters can be adapted individually for other materials. This ensures flexibility and a seamless integration with existing production processes such as the DyeMansion Print-to-Product workflow.
| Machine | Powerfuse S | Powerfuse S PP Manual Loading | Powerfuse S PP Automatic Loading | |||||||||||
| Print-to-Product workflow | Vapourfuse Surfacing | Vapourfuse Surfacing | Vapourfuse Surfacing | |||||||||||
| Automation | Automated processes & manual loading | Automated processes & manual loading | Automated processes & manual loading | |||||||||||
| Connectivity | Cloud Based via DyeMansion workflow centre | Cloud Based via DyeMansion workflow centre |
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| Cycle time | 45 to 180 minutes | 45 to 180 minutes |
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| Dimensions | 1700mm x 1700mm x 2070mm | |
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1700mm x 1700mm x 2070mm | |||||||||||
| Manual Loading | 705mm x 1700mm x 850mm |
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Automated Loading Belt; 960mm x 3466mm x 1300mm | |||||||||||
| Compatible 3D-printing technology | PA11, PA12, TPU, SLS, SAF, MJF, HSS, | PP (Polypropylene) |
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